RUBBER PAD FORMING

Deep drawing in small and medium series production

Welcome to Phoenix 3D Metaal. We are a tier-1 supplier of sheet metal forming into 3D products. We do this by using the rubber pad forming process: deep drawing for small and medium series production.

The rubber pad forming process is increasingly being embraced by a broad range of customers in diverse market segments. This makes sense, because ‘the process’ stands for absolute added value in the form of high-end design, cost-efficient production, and optimal functionality. At Phoenix 3D Metaal we therefore always fulfil our customers’ requirements.

In other words: we form the cutting edge.

what we do best

ENGINEERING

RUBBER PAD FORMING

3D LASER PRINTING

WHAT WE DO MORE

In many cases, the rubber pressed, laser cut product is a semi-finished product in a
(sub)configuration. To be able to serve our customers optimally, quickly and above all completely, we therefore offer a large number of additional techniques in-house. These include (robotic) CNC edging and (robotic) MIG and TIG welding. As well as hand laser welding, applying press nuts and welding studs and naturally gluing We also arrange all conceivable surface treatments for our customers.

The possibilities are vast!

RUBBER PAD FORMING v DEEP DRAWING

market focus

AGRICULTURAL MACHINERY

Within the agricultural sector, we supply 3D formed sheet metal and sub-compositions to renowned multinationals.
Examples include sheet metal for manure robots, milk robots and mowing machines. Discover how our rubber pad forming process makes a significant contribution to the efficiency and functionality of your agricultural appliance, while also adding value to your product as a result of its professional appearance!

CONSTRUCTION MACHINERY

With 3D and 2D sheet metal including finishing, we provide
custom solutions for a wide variety of machines. For example, loaders and excavators or stone crushers. Highly functional, robust, a high-end design or on the contrary a combination: with the rubber pad forming process, everything is possible.

MACHINERY

Within machine and equipment construction, we often work with reputable partners in the medical, food, and access port segment. Examples include tablet-making machines, endoscope cleaners, beer tanks and shawarma robots. . We offer custom 2D & 3D sheet metal with finishing. Our specialised solutions are characterised by an extremely high level of functionality and aesthetics, which increases the value of your product without increasing the cost!

TRUCKS

We specialise in custom sheet metal for trucks Our sheet metal is often used in cabins, structural parts for doors, body plating, heat shields for exhausts and catalysts. The rubber pad forming process makes the possibilities for applying sheet metal in the automotive industry almost endless. Even when the quantities are not extremely high!

MATERIAL HANDLING

With 3D and 2D sheet metal including finishing, we provide custom
solutions for a wide variety of machines and devices. For example, for reach trucks and forklifts, we produce sheeting and hoods. Highly functional, robust, a high-end design or a combination of all of these: with the rubber pad forming technique everything is possible.

DESIGN & ENGINEERING

Besides end customers, we also regularly work on behalf of design and engineering agencies. We develop co-creative innovative solutions in the form of 3D and 2D sheet metal. Early in the development process, our engineers can fully use their knowledge and experience for the end customer. Discover how our expertise and unique manufacturing processes contribute to successful projects from leading agencies.

GREEN ENERGY

We provide 2D and 3D sheet metal including finishing for a wide range of applications. This includes solar boilers, solar panels, and CH boilers. Discover how we contribute to the design, efficiency, and cost benefits within green energy projects.

CREATING COMPETITIVE ADVANTAGE

high end design

A well-thought-out design increases the value of your product. And at Phoenix 3D Metaal, ‘beautiful’ dovetails perfectly with cost-efficient production and optimal functionality.

short time to market

Our Engineers have a wealth of experience in industrial product design and, of course, the rubber pad forming process. By also using…

Read more

… state of the art simulation software (Autoform), they are able to recreate the rubber pad forming process reliably during the design phase. The result? Fast and reliable advice for the customer and after the assignment: first time right. Secondary benefit? A rubber pad forming die is relatively simple to set up and therefore reasonably simple and quick to make. The competitive advantage? A short time to market for the finished (end) product.

optimal functionality

The product is moulded during the 3D rubber pad forming process. As a result, there are many potential embossments and distortions within a single semi-finished product. In addition, the round shapes deliver quite a few functional

Read more

benefits. For example, better flow and easier cleanability. After pressing, the product is cut out on the 3D laser cutting machine. Unlimited and extremely accurate holes, slots and shapes can be made during 3D laser cutting. In other words: everything necessary for optimal functionality.

cost efficiency

he low investment (an absolute requirement for rubber pad forming), combined with the integration of functions, makes the TCO (Total Cost of Ownership) exceptionally low. Secondary benefit: the low investment

Read more

minimises the financial risks. After all, it is clear that a product whose design still needs to be changed or whose Product Life Cycle or quantities are difficult to determine, entails a substantial risk in terms of investment. Even more benefit? The rubber pad forming technique can replace conventional techniques such as edging, welding, grinding, and staining.